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Assembler EXT - High Production Exterior Door Assembly Table

 

The Full House "Assembler EXT" is used to quickly and accurately assemble exterior doors and jambs into a prehung unit. Its unique method of clamping and squaring the door unit ensures a consistent quality of the pre-hung unit every time. The Assembler EXT saves valuable time by allowing a unit to be completely pre-hung in seconds rather than minutes. The touch screen operation gives the operator full control over door width adjustment, staple patterns, jamb type and jamb widths. The machine comes standard with two staple guns for the head. Optional for the sill, you pick from two staple guns or predrill units and screw driver screw applicators, which are servo driven for precision every time.
 
 

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Features

  • Simple to operate and train new employees how to effectively pre-hang an exterior door unit.

  • Consistently builds a great quality pre-hung.

  • The door and hinge jamb are moved into the machine on non-marking rollers.

  • The operator places the strike jamb, head jamb and sill into the machine ready for clamping.

  • With the push of a button the entire unit is clamped square.

  • Staple and sill screw patterns are adjustable on the touch screen for inswing/outswing doors.

  • The unit is completely pre-hung in under a minute and ejected.

  • Staple patterns are quickly changed or adjusted on the touchscreen display. This controls all 4 staple guns reducing setup time when switching between jamb types and sizes.

  • The unique clamping system handles doors up to 8' in height and from 1'6" to 4' in width. Width is servo adjusted by choosing the correct door width on the touch screen display.

  • Machine comes standard with Senco NS20XP Staple guns with remote firing kits. Custom gun mounts for different brand guns can be made upon request.

  • The Assembler is compatible with any brand of horizontal or vertical door machine, or can be a stand alone build unit.

Available Options

  • Sill predrill units and screwdriver system - Servo driven, inlcudes one predrill unit and one screwdriver unit per sill side of machine
  • Clamp only for screwing units together by hand
 

Capabilities

Types of Doors:   Exterior                                   
Height:   Up to 8'0"
Width:   2'6" to 3'6"
Thickness:
  Up to 2 1/4"
Types of Jambs: Single or Double Rabbetted     
Height: Up to 8'0"
Width: 4-9/16" to 7-1/4"
Thickness:
1/2" - 1-1/2"

Specifications

Machine Size: 11'6"L x 8'W x 3'H
Electrical Requirements: 230v 3phase 30AMP
Air Requirements: 10 CFM @ 100 PSI                                                                          
Shipping Weight: 1600 lbs.