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Marquise Door & Jamb Machine

 

The "Marquise" is designed for residential and commercial door shops that need both a fast and flexible door machine. It is designed with heavy duty components and the latest in technology, so that you can consistantly produce high quality door units. The Marquise also helps your bottom line by producing each unit with the least amount of labor.


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Additional Machinery

  • Marquise Door Loader
  • Beveler/Sizer
  • Assembler
  • Finisher
  • Tilt Table

Features

Quality

  • Clamp up feature ensures consistent backset on door and jamb.
  • Flush hinge mortising on square edge doors and double beveled doors.
  • Auto-Tilt from 0 to 3 degrees results in flush hinges.
  • Self centering latch bore is always centered within the faceplate mortise.
  • Pre-drill units are used to eliminate splitting the door and jamb.
  • Heavy duty clamps straighten warped hinge jambs prior to machining.
  • Soft non-marking rollers and clamp pads are used to eliminate damage.
  • The computer and digital timers are used to maintain proprer cutting speeds.
  • Dust shrouds and auto blow offs eliminate the build up of saw dust.

Innovative

  • First Horizontal Door Machine to combine both speed and flexibility.
  • Uses Siemens PLC and Operator Touch Screen.
  • Stores door and jamb settings for single touch recall.
  • User passwords can restrict operator access.
  • Help Screens and built in diagnostics aid the operator with troubleshooting.
  • Optional Internet Service Package allows online service of the machine.
  • The innovative way this machine was built allows it to be upgraded in the future.

Versatile

  • Custom house packages are produced as efficiently as stock doors.
  • Will machine 6'8" and 8'0" doors and jambs. (7'0" is optional)
  • Automatic Width Indexing for doors from 1'0" to 4'0".
  • Door thickness can range from 1 3/8" to 1 3/4". (2 1/4" is optional)
  • Interior/Exterior wood and fiberglass doors are accommodated.
  • Doors with raised moulding on one or both sides can be processed.
  • Auto-tilt for square edge and double beveled doors.
  • Automatic lock and deadbolt boring.
  • Machines flat jambs, split jambs, exterior rabbetted jambs and even mull posts.
  • Will machine hinge jambs ranging from 2 1/2" to 14" in width.

Speed

  • Automatic door loading, positioning and ejecting is standard.
  • Instantly change the entire setup of the machine in seconds.
  • All 4 hinge pockets on the door and jamb are machined in 6 seconds.
  • Automatic pre-drilling is accomplished in 5 seconds.
  • Six Shooter applies the hinge and all six screws in 6 seconds.
  • Complete lock bore is finished in 19 seconds.
  • Quickly run house packages to order or build to stock.
  • Integrated production counters are useful in determining the productivity.
  • All types of doors are processed at the same high speed of up to 60 doors/hour.
Available Options
These options can be purchased with your Marquise or added later.
Auto Tilt Hinge Routers: Instantly switch between 0 & 3º.
Mortises flush hinges on both straight and double beveled
doors. (Standard machine is fixed at either straight or 3 degree)
 
New Double Face Bore: Additional lock bore unit is added so each door is bored
automatically from both sides. Boring the door from both sides results in a perfect bore 
and eliminates blowout or splitting. This option also eliminates the need to change backup 
blocks and allows bits to be used longer.
 
Deadbolt Bore: Automatically bores deadbolts on 6'8" & 8'0" doors.
 
7'0" Door: Includes hinge pattern, lock bore and deadbolt location for 7'0" doors.
 
Ball Catch Drills: Includes two complete units for boring the top of doors
for right or left hand ball catches. This is done during the normal cycle of the
machine to maintain the productivity of the door line.
 
Pre-Drill: Pre-drill unit moves to each hinge location and drill six 7/64" holes simultaneously
for a 3 1/2" hinge. Pre-drilling helps will eliminate the door and jamb from splitting while
applying the hinge screws. Units are also available for 4" & 4 1/2" hinges.
 
Pre-Drill System: All pilot holes for up to 4 hinges are drilled automatically following the hinge
routing in less than 5 seconds. This option ensures all doors are pre-drilled and it saves the operator time.
 
Screwfeeder: Automatically feeds hinge screws and includes a quick change bowl for easily switching screw color or finish. Each screwfeeder is custom built to match your particular screw size and shape.
 
Hinge Applicator: The operator places a 3 1/2" hinge on the magnetic indexing fixture and aligns, and presses a button. The hinge applicator feeds all six screws and applies the hinge in approximately 6 seconds. This option saves the operator a tremendous amount of time and energy. The hinge applicator is also available in an 8 shooter for 4" hinges. Both hinge applicators are custom built to match your particular hinge and screws. The hinge applicator comes with a quick dump bowl for easily changing screw color or finish.
 
Double Side Lock Boring: Drills the door from the top and bottom for a perfect bore everytime. This second drill unit breaks the skin and eliminates blowout or splintering normally associated with boring doors from one side only. This also eliminates the need for backup blocks all together.
 
Custom Lock Positioning: Digital integration for infinite lock and deadbolt locations.
 
Hi-Frequency Routers: Industrial grade routers that are quieter and last longer that the standard Bosch Routers. This option includes 4 hinge routers and 1 faceplate router.
 
Beveler/Sizer: Integrated sizing system works from the Marquise Touch Screen and includes an Automatic Buffer Table to maximize production. Adding this to the door line ensures that the width of all finished doors is exactly the same.
 
2 3/4" Backset: Instantly switch between 2 3/8" & 2 3/4" backset from the Touch Screen. The backup block does not even require changing. This option can also be used to switch back and forth between any two specified backsets.
 
Half Bore: Automatically machine for a closet pull or third deadbolt for apartment buildings.
 
Pass Thru Hinges: Mortise exterior doors for pass thru hinges.
 
Commercial Faceplate Mortise: Add a second faceplate size up 1 1/8" x 2 1/4".
 
Internet Service Package: This option allows the machine to be remotely accessed over the internet for troubleshooting.
 
Dust Collection System: 5 HP system with auto start.
 
CNC Deep Pocket Mortising: Special lock drill module for machining deep pockets and longer faceplate mortises. A hi-frequency router is controlled by cordinated motion and will machine any lock up to 4 3/4" deep and up to 10" long. This option is normally used in commercial doors and for European Locks.

CNC Hinge Routing:  Automatically adjust hinge locations anywhere along the door & jamb.  This option is very useful for door shops machining replacement doors or commercial door shops machining doors to match metal frames.

 

Capabilities

Types of Doors:             Interior and Exterior Doors (wood & fiberglass)
Height: Up to 8'
Width: 1'0" to 4'0"
Thickness: Up to 1 3/4" (Optional up to 2 1/4")
 
Types of Jambs: Split, Flat, Rabbetted, Mull Post
Height: Up to 8'
Width: Up to 14"
Thickness: Up to 2"
 
Hinge Sizes: 3 1/2", 4", 4 1/2"
Hinge Radius: 5/8"
Lock Backsets: 2 3/8" (Optional 2 3/4")
Faceplate Sizes: 1" x 2 1/4" (Up to 1 1/8" x 2 3/4")
Capacity Rate: 60 doors per hour
Specifications
Machine Size:
13'L x 7'6"W x 7'H
Electrical Req:
230v 3phase & 230v single phase
Air Req:
10 CFM @ 100 PSI
Shipping Weight:
6000 lbs

 

 
 
*The Marquise's features, capabilities, specifications and electrical requirements can be fully customized to meet the needs of our domestic and international customers. Please contact us for more available options.