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Diamond 3001M Door & Jamb Machine

 

The "Diamond 3001M" is three door machines in one because it can machine wood, steel and fiberglass doors. The ease of changeover and versatility makes this machine ideal for door shops that are producing house packages or custom door orders. The many features and options allow you to process all types of doors from standard interior doors to super high-end custom entrance doors. The superior design of the Diamond 3001M also helps you build the highest quality door units on the market.

 

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Additional Machinery

  • Backsaver- Door Loader
  • Backsaver- Door Unloader
  • Assembler
  • Finisher

Features

  • Precision machining of wood, steel and fiberglass doors up to 4'0" x 9'0" x 2 1/4".

  • Telescoping top bar elevators eliminate the need to drill holes in your factory floor

  • Will process jambs up to 10 1/2" wide and 1 1/2" thick

  • Hinge locations and door sizes can be changed in seconds

  • Ideal for shops producing residential, commercial, architectural and fire-rated doors.

  • Automatically adjusts from interior to exterior doors. House jobs can be run with no changeover.

  • The Hinge Router carriage travels smoothly on a Linear Rail System that provides accurate hinge placement.

  • Rotating hinge bar has 8 preset hinge patterns and the entire pattern can be changed in seconds.

  • No need to invest in extra bars for each hinge pattern.

  • The Double Bevel Hinge Router Carriage will machine flush hinges on square edge or double beveled doors.

  • Quick change door and jamb stops eliminate measuring when changing settings.

  • Scaled front bar saves time when boring a custom lock height.

  • Quick changed templates are used to switch between any hinge size and radius. Templates are custom made to match your hinges and required backsets.

  • The adjustment for jamb thickness is controlled by a switch on the front of the Hinge Router Carriage.

  • Infinite width indexing allows all doors to be normally processed even if the door width is not standard.

  • Changing lock bore backset from 2 3/8" to 2 3/4" is automatic by flipping a switch on the control panel. It is no longer necessary to change back-up blocks when changing backset.

  • Full dust collection hook-ups are provided for the hinge router, beveler/sizer, and lock drilling module.

  • Additional floor sweep has been added to help during shop cleanup.

  • An overhead tool bar with tool balancer and air screwgun come standard for applying the hinges in the machine.

Available Options

These options can be purchased with your Diamond 3001M or added later.
Automatic Beveler/Sizer: Power-fed 5HP beveler is used to size and bevel doors to the desired width. The cutter head rotates in the same direction as the door is moving for a perfect climb cut. Dual edge relief routers automatically adjust for different door thicknesses and ease the edge of the door for a smooth factory finish.
 
Auto Faceplate Routing: Complete lock prep is automatic and occurs at the same time the operator is machining for hinges. The operator pushes a single foot pedal and the machine will bore for the lock, latch and mortise for the rectangular faceplate. This is all done without having to reposition the door and taking the chance of latch being misaligned.
 
New Double Face Bore: Additional lock bore unit is added so each door is bored
automatically from both sides. Boring the door from both sides results in a perfect 
bore without blowout or splitting. This option also eliminates the need to change 
backup blocks and allows bits to be used longer.
 
Second Lock Drill Module: Seperate two speed lock drill module is added to prep steel doors for locks and deadbolts. This second motor allows a lower R.P.M. for boring steel doors and a higher R.P.M. for boring fiberglass and wood doors.
 
Digital Readout: This fractional display is located on the Hinge Router Carriage and is ideal for matching metal frames, special hinge locations or for replacement doors.
 
Dust Vacuum System: An integrated 3HP dust collection system can be added.
 
Quick Change Router Kit: Changing from 5/8" to 1/4" radius is accomplished in seconds using a second router kit.
 
Air Pre-drill Kit: Pre-drill unit and a Vix bit is used to drill screw holes in the door and jamb to eliminate possible splitting.
 
Inline Screwfeeder: Automatically feeds hinge screws saving the operator a tremdenous amount of time. The screwfeeder is custom built to match your particular screw size and shape and is available with a quick change bowl for switching screw color.
 
 

Capabilities

Types of Doors:               Interior and Exterior Doors
Height: Up to 9' (Larger door can be machine without stops)
Width: 1'6" to 4'0"
Thickness: Up to 2 1/4" (plus raised moulding both sides)
 
Types of Jambs: Split, Flat, Rabbetted, Mull Post     
Height: Up to 9'
Width: Up to 10 1/2"
Thickness: Up to 1 1/2"
 
Hinge Sizes: 3 1/2", 4", 4 1/2",5"
Hinge Radius: 5/8", 1/4"
Lock Backsets: 2 3/8", 2 3/4"
Faceplate Sizes: 1" x 2 1/4" (Up to 1 1/8" x 2 3/4")
Capacity Rate: Up to 30 doors per hour
Specifications
Machine Size:
18'L x 3'W x 8'6"H
Electrical Req:
230v 3phase & 230v single phase
Air Req:
8 CFM @ 100 PSI
Shipping Weight:
3500 lbs.

 

 
 
*The Diamond 3001M's features, capabilities, specifications and electrical requirements can be fully customized to meet the needs of our domestic and international customers. Please contact us for more available options.