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484-CNC: Versatile High Production Door & Jamb Machine

 


The "484-CNC" is designed for residential and/or commercial door shops that need both a fast and flexible door machine. The 484-CNC machines the door and jamb simultaneously, then predrills and applies the hinge in a precise and efficient process. The 484-CNC is designed with the latest in computer technology and utilizes a touch screen computer display. This creates an extremely versatile door and jamb machine that enables the operator to have full control of hinge locations, sizes, depths, backsets, lock specs and much more with instant changeover between all the variations.


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Additional Machinery

  • Computerized Door Loader/Unloader
  • Beveler/Sizer
  • Assembler - Automatic Assembly Table
  • Finisher - Casing and Packaging Table
  • Tilt Table

Features

   Quality

  • 484-CNC includes four Variable Speed Hi Frequency Hinge Routers
  • The router spindle speed rates are programmed for optimal cuts on different types of material
  • The linear feed rates and plunge speed are programmed for optimal cuts on different types of material
  • Spindle Speed rates, linear feed rates and plunge speed are fully adjustable for optimal cutting quality
  • Router head cutting direction is fine tuned to eliminate splintering of door and jamb
  • Includes ten Variable Speed Servo Motors
  • Adjust hinge size, depth and radius with the touch of a button
  • Clamp up feature uses the leading edge of the door & jamb so the hinge backset is always consistent
  • Auto-Tilt from 0 to 3 degrees results in flush hinges on both square edge and beveled doors
  • Self centering edge prep ensures latch bore and faceplate are centered in the door
  • Pre-drill units are recommended to eliminate splitting the door and jamb
  • Heavy duty clamps straighten warped hinge jambs prior to machining
  • Soft non-marking rollers and clamp pads are used to eliminate damage
  • Dust shrouds and auto blow offs eliminate the build up of saw dust

   Innovative

  • State of the art operating system allows the operator to machine many different hinge and lock combinations with instant changeover time
  • Different sizes/types of doors and jambs can be run one after another with the quick recall of programs saved into the operating system
  • Full House works closely with our customers to pre-program the operating system
  • The operating system is customized to reflect exactly what the operator needs for high production runs while keeping the versatility of the machine intact to produce all variations of doors with very minimal downtime
  • Door Only capability for very accurately matching doors to multiple hollow metal frame manufacturers specs

   Versatile

  • Custom doors are produced as quickly and efficiently as stock doors
  • Machines interior and exterior, residential, commercial & architectural doors and jambs
  • Will Handle Wood, Fiberglass, MDF and Wood Edge Steel Doors
  • Custom hinge locations are programmed for any door size 6'6" - 8'0"
  • Automatic Width Indexing for doors from 1'0" to 4'0"
  • Door thickness can range from 1-3/8" to 1 3/4"
  • Will machine 5/8" & 1/4" radius on residential and commercial doors (Instant changeover)
  • Push Button changeover from 2-3/8" to 2-3/4" lock backset
  • Includes mortising for standard and commercial faceplates on the edge of the door
  • Doors with raised moulding on one or both sides can be processed
  • Auto-tilt for square edge and double beveled doors
  • Automatic lock & deadbolt boring for standard or custom lock heights
  • Machines flat jambs, split jambs, exterior rabbetted jambs and even mull posts

   Speed

  • Automatic door loading, positioning and ejecting is standard.
  • Instantly change the entire setup of the machine in seconds
  • All 4 hinge pockets on the door and jamb are machined at the same time.
  • Single Head and Automatic predrilling available.
  • Six or Eight Shooter Hinge Applicator can be added for applying hinges.
  • Semi-Automatic Square Corner Chisel Unit can be added
  • Use the machine to run custom house packages or build to stock with the same efficiency
  • All types of doors are processed at the same high speed of up to 60 doors/hour
Available Options
These options can be purchased with your machine or added later.
Six Shooter Hinge Applicator: The operator places a 3 1/2" hinge on the magnetic indexing fixture and aligns, and presses a button. The hinge applicator feeds all six screws and applies the hinge in approximately 6 seconds. This option saves the operator a tremendous amount of time and energy. The Six Shooter is custom built to match your particular hinge and screws. The Six Shooter comes with a quick dump hopper for easily changing screw colors or finish.

Eight Shooter Hinge Applicator: The operator places a 4" or 4-1/2" hinge on the magnetic indexing fixture and aligns, and presses a button. The hinge applicator feeds all eight screws and applies the hinge in approximately 6 seconds. This option saves the operator a tremendous amount of time and energy. The Eight Shooter is custom built to match your particular hinge and screws. The Six Shooter comes with a quick dump hopper for easily changing screw colors or finish.

Pistol Grip Screwfeeder: Automatically feeds hinge screws to the tip of the screw gun.  Includes a quick change bowl for easily switching screw color or finish. Each screwfeeder is custom built to match your particular screw size and shape.

Single Pre-Drill Unit: The operator moves the Pre-drill Unit to each hinge location and the pilot holes are drilled simultaneously with the press of a button. This unit can be built for a 3-1/2", 4" or 4-1/2" hinge. Quick change heads are available to quickly switch between hinge sizes.  The Single Pre-Drill Unit is custom built to match your particular hinge and screws. Pre-drilling helps eliminate the door and jamb from splitting while applying the hinge screws.

Point to Point Pre-Drill: Includes one HSD Hi-Frequency motor mounted to each router head. All pilot holes for hinges are automatically drilled in less than 5 seconds following the hinge routing process. The Automatic Pre-Drill System is built in to the cycle of the machine making it fast, efficient, and accurate while saving the operator time and energy. The Automatic Pre-Drill is CNC controlled and can be programmed for any hinge screw hole configuration. Multiple configurations can be saved for instant changeover.

Automatic Square Corner Chisel: Built into the router head, the square corner unit automatically chisels each corner of your hinge pocket and drags down and out leaving a perfect corner every time. This unit is CNC controlled for full customization.

Double Sided Lock Bore:
Additional lock bore unit is added so each door is bored
automatically from both sides. Boring the door from both sides results in a perfect lock bore 
and eliminates blowout or splitting. This option also eliminates the need to change backup 
blocks and allows bits to be used longer.

Thru Bolt Drilling: Two drill units automatically drill small holes above and below the standard bore. This cycle is completely automatic and done during the normal cycle making this a very efficient and accurate way to machine doors for commercial lock sets.

CNC Lock Prep: This option replaces the standard lock prep on the machine with full CNC face and edge routing for locks. Includes 2 HSD Hi Frequency Routers. The CNC Edge prep gives you capabilities for machining deep pockets and longer faceplate mortises. A hi-frequency router is controlled by coordinated motion and will machine any lock up to 5-1/4" deep and up to 10" long. This option is normally used for commercial doors and European locks. The CNC Face prep gives you capabilities to machine special lock holes on the face of the door, and also spiral cuts standard 2-1/8" bores to eliminate blowout completely. This option can also be programmed for cutting a pocket door lock.

Automatic Ball Catch Drills: Includes two complete units for boring the top of doors
for right or left hand ball catches. This is done during the normal cycle of the
machine to maintain the productivity of the door line.
 
Internet Service Package and Built in Wifi: This option allows the machine to be remotely accessed over the internet for troubleshooting and program adjustments.
 
Integrated Dust Collection System: 5 HP dust collection system with auto start.
 
 

Capabilities

Types of Doors:             Interior, Exterior, Commercial
Wood, Fiberglass, MDF,
Wood Edge Steel                                               
Height: 6'6" - 8'0"
Width: 1'0" to 4'0"
Thickness: 1 3/8" to 1 3/4"
 
Types of Jambs: Split, Flat, Rabbetted, Mull Post 
Height: 6'6" - 8'0" 
Width: Up to 12"
Thickness: Up to 2"
 
Hinge Sizes: 3-1/2" - 5" (Any Backset/Depth)
Hinge Radius: 5/8" & 1/4"
Lock Backsets: 2-3/8" & 2-3/4"
Faceplate Sizes: 1" x 2 1/4" & 1-1/8" x 2-3/4"
Capacity Rate: Up to 60 doors per hour
Specifications
Machine Size:
13'L x 7'6"W x 7'H                          
Electrical Req:                                  
230v 3phase w/ neutral 50AMP & two additional 230v 3phase 50AMP
Air Req:
10 CFM @ 100 PSI
Shipping Weight:
6000 lbs

 

 
 
*The 484-CNC's features, capabilities, specifications and electrical requirements can be fully customized to meet the needs of our domestic and international customers. Please contact us for more available options.